Enviro energy

for Degreasing Tanks, Lube & other oil tanks

Enviro Energy Systems has developed Chemical bath cleaning equipments for the Automobile Ancillary Surface Finishing Industry that will make we Indians Proud.

They outperform those developed by Germans, Japanese or the Americans. So far 30 units have been implemented in some of the leading Automobile Ancillaries in India.

If you keep the chemical baths always clean by continuous removal of oil, suspended solids or sludge, there will be no issue of Monday quality vs Friday quality or the month end quality versus fresh bath quality.. No more white streaks or stains. These are custom designed for chemical bath cleaning system.

Productivity increase….5%+

The life of the soak bath was increased to more than 4 years.

Keeps the chemical baths always clean by continuous removal of oil, suspended solids or sludges, Hence no Monday morning cleaning is required. Saving 8 Hours/week and hence8/144=5% increase in production. No man power needed to do dirty job.

No oil floating on any tank.

Reduces plating component rejection significantly –

• There will be no issue of Monday quality vs. Friday quality or the month beginning or the month end quality.

• No more white streaks or stains.

• No Oil traces in the down stream rinse waters.

Pollution Problem considerably reduced-

NO OIL PROBLEM pollution problem due to Oil is totally solved.

NO TDS PROBLEM TDS problem considerably reduced as soak bath need not be discharged due to increased life of the soak bath to more than 4 years.

We make your plating plant more productive & less polluting

The productivity problem due to oil in Alkaline degreasing baths:

                    Oil contamination is the most insidious problem, a plating shop has to face. It results in patches, white streaks, peeling off etc. Whenever, a problem comes the immediate reaction is “dump and replace’. This creates the worst pollution problem.
                    The fifth factor that affects cleaning process besides bath chemicals, temperature mechanical energy and time is keeping the chemical bath free from contamination. You can make a poor coating perform with excellent pretreatment. However, you can’t make an excellent coating perform with poor pretreatment. During one of our world wide survey, we found that 90% of the plating problems are related to oil contamination.
                    If oil is not removed continuously, the availability of surfactants for the parts cleaning process will be reduced eventually occupying all of the surfactant in the aqueous cleaner.
                    Most of the oil removal systems available in the market does not remove the oil 100%. However our system removes the oil 100%.

HOW DOES IT WORK

TOS separation technology provides the high efficiency required to remove the oil and dirt without affecting the composition of the aqueous cleaner. This device is mounted in a tank placed next to the bath and, using gravity feed, cleaner is fed from bath to separator. Oil – free cleaner is returned to the process and made available for extended re-use.

REMOVAL OF OIL: For removal of oil from soak tank to TOS separator no manual operation is involved. Oil gets collected automatically in the oil collection tank and depending on the level of collection oil is to be removed from the tank after closing the valve.

REMOVAL OF SLUDGE: A Sludge collecting manifold is provided in the bottom side of the TOS Separator. This can be opened weekly to collect the sludge.

Other Services we offer:

Online continuous removal of phosphating sludge Water Conservation Equipments, Converting sludge to useful products